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No Escape From the Labyrinth™
Marking, engraving, welding and cutting lasers all generate hazardous dust and fume that should be controlled by an extraction and filtration system. The cost of ownership of these systems in terms of replacement filters can be a concern for the end user. The new patented Labyrinth™ filter from Purex may just be the answer.

Current technology
Pleated filters made from paper and a variety of bag type filters have been available for decades from a whole host of sources. One of the main disadvantages of these types of filter is that their dust holding capacity (and therefore life) is limited due to their design and the materials they are made from. To expand on this, the capability of a filter to capture and retain particles depends on the cross sectional area of filter media 'in which' and 'on which' particles can be contained. In the case of pleated paper filters the main disadvantage is that they can only capture dust particles on a single thin face of material and so the filters have to be much larger in order to deliver any kind of economic lifespan.

Because of this, the dimensions of a typical filter of this type can be large, making it a bigger item to store, more expensive to post and pack, more prone to damage during shipping. They can also be more cumbersome to handle, as removing a big filter of this type can increase the required operating footprint of the machine, causing problems for operators in production environments where space is paramount.


New Patented Filter Design
Extensive trials with laser manufacturers and long term research and development work with filter media specialists have resulted in the new patented Labyrinth filter that overcomes the disadvantages of current pleated paper and bag filter technology.


(Fig-1)

The Labyrinth filter is a radical departure from current 'off the shelf' filters and has been specifically designed for filtration of laser fume. (Fig-1) shows how a paper filter can only capture particles on a single thin face of media whereas the multi layered Labyrinth filter media is deep and graded and so has a much greater dust holding capacity throughout without affecting airflow.

The greater dust holding capacity means that the end user does not have to change the filter as often and therefore laser dowtime is kept to a minimum and because they buy fewer filters, the annual cost of replacements is much lower, in some cases over 10 times less. Further savings are made by the customer in shipping costs, as compared to bulky rigid filters which may be expensive to transport, the Labyrinth is small, compact and lightweight and less likely to be damaged in transit. (fig-2)


(Fig-2)

Small
Compact
Lightweight
Low transport costs
Less succeptable to damage
Easily handled
Minimises storage space

 

Electro-Cell technology
Electro-Cell technology locks particles within the filter by actively attracting dust particles to the media fibres. The unique design of the filter pockets also allows multi-directional airflow, further increasing the performance of the filter.
Another positive and important point for the customer is that Purex machines are front loading, so the operator can simply open the door and push the small replacement filter into place in seconds without having to disconnect the machine from the process. Although small for shipping and storage purposes, the Labyrinth filter delivers massive performance once inside the machine. (fig-3) shows just how much filter media is used in the new design.

(Fig-3)
DISADVANTAGES
of Paper Pleated Filters
and Bag Filters
SOLUTION
Purex Labyrinth Filter
Some pleated paper filters need to be large and bulky in order to be effective

More working area needed to change filters

Bad design when a small operating footprint is required
The Labyrinth is exceedingly compact - also means the Purex unit has a very small operating footprint
Filter media only captures dust particles on a single thin face Multi-layered filter media captures up to 20 times the quantity of dust particles
Some pleated paper filters need to be large and bulky - increase shipping and storage costs for customer Can be posted anywhere in the World for a fraction of the cost to the customer
Bag filters - Area of media limited to keep the bag small - short lifespan A full 20 multi-layered sections of filter media to capture particles ensures very long life - very low cost of ownership
Filters require regular replacement During extensive trials Labyrinth filters have been proven to have a very long life which means a low cost of ownership
General 'off the shelf' filters can vary in quality Specifically designed and evaluated by Purex Engineers and tested by leading laser OEMs

Some extraction units using paper filters load from the back yet have controls at the front

In confined production facilities the user may have to disconnect the machine and take it to a more open area to change the filter

Loss of time

Loss of valuable space

Purex units have a footprint of less than 0.5m

All controls and filter changes are accessed at the front

Saves valuable space, also filters are changed in seconds without disconnecting or moving the machine!
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Purex are proud to be members of...


The Laser Institute of America


The Association of Industrial Laser Users

If you sell or use lasers to mark, engrave, weld or cut then we can offer a filtration solution for laser fumes
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Purex Laser Fume Extraction - Laser Air filtration, Laser Dust Extraction and Laser Air Purification systems for
laser marking, laser engraving, laser cutting and laser welding.

Purex International Ltd., Purex House, Farfield Park, Manvers, Rotherham, S63 5DB, UK
Telephone: ++ 44 (0)1709 763000 | Fax: +44 (0)1709 763001
Email: info@laserfume.com

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