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Current
technology
Pleated
filters made from paper and a variety of bag type filters have
been available for decades
from a whole host of sources.
One of the main disadvantages of these types of
filter is that their
dust holding capacity (and therefore life) is limited
due to their design and the materials they are made from.
To expand on this, the capability of a filter to capture and
retain particles
depends on the cross sectional area of filter media 'in
which' and 'on which' particles can be contained. In the case
of pleated paper
filters the main disadvantage is that they can only capture
dust particles on a single thin face of material and
so the filters
have to be much larger in order to deliver any
kind of economic lifespan.
Because of
this, the dimensions of a typical filter of this type can be
large,
making
it a
bigger item to store, more expensive to post
and pack, more prone to damage during shipping. They can also be
more cumbersome to
handle, as removing
a big filter of this type can increase the required
operating footprint of the machine, causing problems for operators
in production environments
where space is paramount.
New Patented Filter Design
Extensive
trials with laser manufacturers and long term research and
development work
with filter media specialists have
resulted in the new patented Labyrinth filter
that overcomes the disadvantages of current pleated
paper and
bag filter technology.
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(Fig-1)
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The
Labyrinth filter is a radical departure from current 'off the
shelf' filters and has been specifically designed for filtration
of laser fume. (Fig-1) shows how a paper filter can only
capture particles on a single thin face of media whereas the
multi layered Labyrinth filter media is deep and graded and so
has a much greater dust holding capacity throughout without affecting
airflow.
The
greater dust holding capacity means that the end user does
not have to change the filter as often and therefore
laser dowtime is kept to a minimum
and because they buy fewer filters, the annual cost of replacements
is much lower, in some cases over 10 times less. Further savings
are made
by the customer in shipping costs, as compared to bulky rigid filters
which may be expensive to transport, the Labyrinth is small, compact
and lightweight and less likely to be damaged in transit. (fig-2) |

(Fig-2)
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• Small
• Compact
• Lightweight
• Low transport costs
• Less succeptable to damage
• Easily handled
• Minimises storage space
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Electro-Cell
technology
Electro-Cell technology locks particles within the
filter by actively attracting dust particles to the media fibres.
The unique design of the filter pockets also allows multi-directional
airflow, further increasing the performance of the filter. |
Another
positive and important point for the customer is that Purex machines
are front loading, so the operator can simply open the door and
push the small replacement filter into place in seconds without
having to disconnect the machine from the process. Although small
for shipping and storage purposes, the Labyrinth filter delivers
massive performance once inside the machine. (fig-3) shows
just how much filter media is used in the new design. |

(Fig-3)
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DISADVANTAGES
of Paper Pleated Filters
and Bag Filters
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SOLUTION
Purex Labyrinth Filter
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Some
pleated paper filters need to be large and bulky in order to be
effective
More
working area needed to change filters
Bad
design when a small operating footprint is required |
The
Labyrinth is
exceedingly compact - also means the Purex unit has a very small
operating footprint |
Filter
media only captures dust particles on a single thin face |
Multi-layered
filter media captures up to 20 times the quantity of dust particles |
Some
pleated paper filters need to be large and bulky - increase shipping
and storage costs for customer |
Can
be posted anywhere in the World for a fraction of the cost to the
customer |
Bag
filters - Area of media limited to keep the bag small - short lifespan |
A
full 20 multi-layered sections of filter media to capture particles
ensures very long life - very low cost of ownership |
Filters
require regular replacement |
During
extensive trials Labyrinth filters have been proven
to have a very long life which means a low cost of ownership |
General
'off the shelf' filters can vary in quality |
Specifically
designed and evaluated by Purex Engineers and tested
by leading laser OEMs |
Some
extraction units using paper filters load from the back yet have
controls at the front
In confined production facilities the user may have to disconnect the machine
and take it to a more open area to change the filter
Loss of time
Loss of valuable space
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Purex
units have a footprint of less than 0.5m
All controls and filter changes are accessed at the front
Saves valuable space, also filters are changed in seconds without disconnecting
or moving the machine! |
Contact
us here for further information on laser fume extraction
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